HD-Series Hybrid Torque Control System

The Mountz torque and automation control system is a revolutionary change in repeatable screw fastening technology. The patented HD-Series hybrid system is the world’s first torque control tool using both air and electric power to set and control torque. The HD’s precise pneumatic pressure sensor and patented algorithm allow for precision digital torque selection. It provides real-time monitoring and torque control of the tightening process. It provides repeatability of the torque applied to screws, regardless of joint characteristics and frictional differences in actual applications. Affordable, flexible system that can replace up to 8 conventional screwdrivers.
Hybrid System Air Compressor Controllers Electric Screwdrivers
Controller Programmable digital torque setting with memory for 8 preset torque settings. Real-time monitoring and torque control of the tightening process. Selectable speed up to 1,800 rpm. Programming and monitoring with PC software. Programmable multi-sequence operation.
Built-in Screw Counter Detection of fastening error and displays error condition. Visual assembly fastener count (count up or down), including total count. Real time monitoring by PC program. Detects – cross threading, omissions, unfinished rundowns and cycle complete. 0 to 99 screws
Screw Counting Selections Auto Start (Continuous on) Start Pulse with time limit Start Pulse and Finish pulse
Output Signal Types Count complete Torque up and Count complete Alarm, screw missing

Key Features

Brushless Electric Screwdrivers

  • Various models that range from 4.4 – 86.8 lbf.in
  • Electric Screwdrivers feature a high performance brushless motor design that provides durability and reduces the standard maintenance costs for electric screwdrivers.
  • ESD housing and bit tip control to 1 ohm, (cable not ESD).
  • Low inertial force provides smooth reaction-less operation with little G force to assembled parts.
  • Low noise, vibration and maintenance.

Preset Parameter Settings

  • Three selectable units of measure: lbf.in, N.m, Kgf.cm.
  • Selectable settings for Torque, Speed, Min & Max Angle, and Soft Start time.
  • Maximum angle control and verification
  • Minimum angle control and error reporting

I/O Interface & Settings

  • 25P I/O interface to a PLC or 8 direct sensor ports.
  • Sensor ports for preset selection and screw counting.
  • Input via sensor ports for presets.
  • Input / Output for PLC.

Motor Run Time Limits

  • Motor run time limits, forward and reverse.
  • Motor stall time limit.
  • Sleep time.
  • Motor acceleration for soft star

LED Display Selections

  • Preset and Speed.
  • Preset and Torque.
  • Converted Torque Idle & Target Torque (Running)
  • Count setting and remaining screw count.
  • Count setting and remaining screw count (Idle)
    + Preset and Torque (Running).
  • Count setting and remaining screw count +
    Preset and Torque (Alternating)

Controller

  • Programmable digital torque setting with memory for 8 preset torque settings.
  • Real-time monitoring and torque control of the tightening process.
  • Selectable speed up to 1,800 rpm.
  • Programming and monitoring with PC software.
  • Programmable multi-sequence operation.

Built-in Screw Counter

  • Detection of fastening error and displays error condition.
  • Visual assembly fastener count (count up or down), including total count.
  • Real time monitoring by PC program.
  • Detects – cross threading, omissions, unfinished rundowns and cycle complete.
  • 0 to 99 screws

Screw Counting Selections

  • Auto
  • Start (Continuous on)
  • Start Pulse with time limit
  • Start Pulse and Finish pulse

Output Signal Types

  • Count complete
  • Torque up and Count complete
  • Alarm, screw missing
  • Control